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板卷在熱軋過(guò)程中其表面易形成一層又脆又硬的氧化物，在進(jìn)行冷軋加工之前， 必須去除帶卷表面的氧化物，這一工序通常由酸洗機(jī)組來(lái)完成。酸洗生產(chǎn)線(xiàn)是我 公司較為成熟的技術(shù)，目前我們可為客戶(hù)提供；推拉式酸洗生產(chǎn)線(xiàn)（即半連續(xù)式 酸洗線(xiàn)）和連續(xù)式酸洗生產(chǎn)線(xiàn)。

A layer of brittle and hard ferric oxide will form on the surface of the steel strip during the hot rolling,and the ferric oxide layer will affect the surface quality of the strip during cold rolling.Pickling process is applied for removing the ferric oxide.We are professional in this technology,and we can provide the following kinds of pickling lines,Push-pull Pickling Line (Semi-continuous Pickling Line)and Continuous Pickling Line.

推拉式酸洗生產(chǎn)線(xiàn) Push-pull Pickling Line

推拉式酸洗生產(chǎn)線(xiàn)是一種半連續(xù)式生產(chǎn)線(xiàn)，具有設(shè)備簡(jiǎn)單，適用帶鋼品種多、生 產(chǎn)消耗低、設(shè)備運(yùn)行故障少等特點(diǎn)。該機(jī)組適于年產(chǎn)量為10-60萬(wàn)噸的生產(chǎn)。

Push-pull Pickling is a semi-continuous production line. It is characteristic with lower consumption,easier operation and fewer malfunctions,moreover it can pickle many kinds of incoming material. The line can produce 100,000-600,000 tons strip annually.

設(shè)備配置 Features and applications

開(kāi)卷機(jī)—九輥矯直機(jī)—切尾剪—鉚接機(jī)—前活套—預(yù)清洗段葉酸洗槽—沖洗槽— 熱風(fēng)干燥機(jī)—后活套—對(duì)中機(jī)—圓盤(pán)剪（卷邊機(jī)）—張緊機(jī)—剪切機(jī)—涂油機(jī)— 卷取機(jī)

Pay off Reel—Nine roll Leveller—End Shear—Riveter—Entry Looper—Pre- rinsing Section—Pickling Tank—Rinsing Tank—Hot Air Drier—Exit Looper—Deflector—Disc Shear(with scrap coiler)—Bridle Roll—Shear—Oiler—Coiler

工藝參數(shù)Technical parameters

下表為年產(chǎn) 40 萬(wàn)噸普通熱乳鋼帶推拉式酸洗生產(chǎn)線(xiàn)技術(shù)參數(shù) Following is the data for Push-pull Pickling hot rolled strip with the annual yield of 400,000 tons

連續(xù)式酸洗生產(chǎn)線(xiàn) Continuous Pickling Line

連續(xù)式酸洗是帶鋼連續(xù)的通過(guò)盛有酸溶液的酸洗槽及清洗槽。它具有酸洗效率較高，產(chǎn)量大，耗電少等特點(diǎn)。該機(jī)組適于年產(chǎn)為60-100萬(wàn)噸的生產(chǎn)。

Continuous Pickling is a production line that the steel strip is pulled continuously through the acid tank and rinsing tank.The line is characteristic with high efficiency and output and low electric consumption.The annual yield or the line is 600.000-1,000,000 tons.

工藝流程 Production Process 

鋼卷準(zhǔn)備站—鋼卷小車(chē)—開(kāi)卷機(jī)—夾送矯直機(jī)― 剪刀—焊接機(jī)—1#張緊輥—入口活套—前張力機(jī) —破鱗機(jī)—后張力機(jī)—酸洗—冰水刷洗—熱水洗 斗烘干—2#張緊輥—出口活套—3#張緊輥—控制 輥—沖切剪葉圓盤(pán)邊剪—進(jìn)料機(jī)—4#張緊棍—涂 油機(jī)一夾送機(jī)一卷取機(jī)—卸卷小車(chē)

Coil Prepare Station→Coil Car→Pay-off Reel→Pinch Straightener→Cutting Shear→Welder→1#Bridle Roll→Entry Accummulator→Front Tension Reel→Descaler→Back Tension Reel→Pickling→Ice Water Clean→Hot Water Clean→Dryer→2#Bridle Roll→Exit Accummulator→Bridle Roll→Control Roll→Cutting Shear→Disc Shear→Feeder→4#Bridle Roll→Oiler→Pinch Roll→Tension Roll→Unloading Car

工藝參數(shù) Technical parameters